Caster Wheels
Industrial Range

Swivel, Rigid, Heavy Duty, Hygienic & Specialty casters. Load capacity 50 kg to 18,000 kg — Polyurethane, Nylon, Rubber, Steel & Stainless variants for every floor and environment.

Industrial Caster Wheels
Product Portfolio

Complete Caster Wheel Range

360° Rotation
Swivel Casters

Full 360° swivel head for maximum maneuverability. Available with plain, braked (wheel lock), directional lock, and total lock variants. Polyurethane, rubber, and nylon wheel options from 50 kg to 2,000 kg per caster.

Polyurethane on Cast Iron

The most popular choice for industrial floors. Polyurethane tread bonded to cast iron core — combines floor protection, non-marking performance, and high load capacity in one unit.

  • Load: 200 kg – 2,000 kg per caster
  • Wheel Diameter: 75 mm – 250 mm
  • Tread Shore Hardness: 80–95 Shore A
  • Non-marking tread — no floor staining
  • Double ball-race swivel head
  • Zinc-plated or painted fork options
  • Temperature range: –10°C to +80°C
Non-Marking 80–95 Shore A Up to 2,000 kg
ParameterSpecificationNotes
Wheel MaterialPU on Cast IronNon-marking
Load Capacity200 – 2,000 kgPer caster
Wheel Diameter75 – 250 mmCommon: 100, 125, 150, 200
Tread Width30 – 60 mm
Shore Hardness80 – 95 Shore ASofter = quieter
Swivel HeadDouble ball-race360° rotation
Bearing TypeBall bearing / Roller bearing
Fork MaterialPressed steel or castZinc-plated
Plate Size (std.)105×80 mm to 180×140 mmBolt hole pattern varies
Temp. Range–10°C to +80°C
Floor TypeConcrete, tile, epoxySmooth hard floors

Solid Rubber / TPR Wheel

Excellent floor protection and quiet rolling for noise-sensitive environments. Solid rubber (hard) for medium loads; TPR (thermo plastic rubber) for ultra-quiet, floor-gentle applications.

  • Load: 100 kg – 600 kg per caster
  • Wheel Diameter: 50 mm – 200 mm
  • TPR: ultra-quiet, floor-safe
  • Non-marking, low rolling resistance
  • Metal thread guards standard
  • Corrosion-resistant zinc finish
  • Temperature range: –20°C to +60°C
Ultra-Quiet Floor-Safe Up to 600 kg
ParameterSpecification
Wheel MaterialSolid Rubber / TPR
Load Capacity100 – 600 kg
Wheel Diameter50 – 200 mm
Hub MaterialNylon or Metal
Bearing TypeBall bearing / Delrin bushing
Noise LevelVery low (TPR)
Floor MarkingNone — non-marking
Temp. Range–20°C to +60°C
Best ForHospitals, offices, retail, labs

Nylon / PA Wheel

Hard nylon wheel with excellent chemical resistance and low rolling resistance. Ideal for food processing, wash-down areas, and chemical environments where rubber would degrade.

  • Load: 250 kg – 1,200 kg per caster
  • Wheel Diameter: 75 mm – 200 mm
  • Excellent chemical & oil resistance
  • Low rolling resistance, easy to push
  • FDA-compliant grades available
  • Temperature tolerance up to 100°C
  • Sealed bearing option for wet areas
Chemical Resistant Up to 100°C FDA Grade Available
ParameterSpecification
Wheel MaterialPolyamide (Nylon PA6/PA66)
Load Capacity250 – 1,200 kg
Wheel Diameter75 – 200 mm
Chemical ResistanceExcellent (oils, solvents, acids)
Temperature Range–30°C to +100°C
Rolling ResistanceLow
Bearing TypeBall bearing or plain bore
Floor MarkingNone
Best ForFood, pharma, chemical plants

Swivel casters are the most widely used type in material handling, providing full 360° maneuverability for push carts, trolleys, racks, and mobile equipment across virtually every industry.

Warehouse Trolleys

Hand-push order-picking carts, platform trolleys, and distribution racks in logistics centres.

Assembly Line Carts

Parts delivery carts and workstation skids in automotive and general manufacturing.

Medical Equipment

Hospital beds, IV trolleys, instrument carts, and ward equipment requiring quiet, smooth rolling.

Food Service Carts

Kitchen trolleys, ingredient carts, and oven racks in commercial kitchens and canteens.

Laboratory Carts

Equipment carts and sample trolleys in labs where floor protection and chemical resistance matter.

Retail & Display

Display racks, stockroom trolleys, and POS fixture bases in retail environments.

Fixed Direction
Rigid Casters

Fixed non-swivelling casters for straight-line travel and high stability. Used in combination with swivel casters for directional control on carts and trolleys. Higher load ratings than equivalent-size swivel casters.

Standard Rigid Plate Caster

Steel or cast-iron fork with fixed axle orientation. Wheel options: polyurethane, solid rubber, nylon, cast iron. Paired 2:2 or 1:3 with swivel casters for optimal load distribution and maneuverability.

  • Load: 300 kg – 5,000 kg per caster
  • Wheel Diameter: 75 mm – 300 mm
  • No swivel mechanism — higher stability
  • Pressed steel or cast-iron fork
  • Ball bearing or roller bearing axle
  • Top-plate mounting standard
  • All standard wheel materials available
High Stability Up to 5,000 kg All Wheel Types
ParameterSpecification
Caster TypeRigid (Fixed)
Load Capacity300 – 5,000 kg
Wheel Diameter75 – 300 mm
Fork MaterialPressed steel / Cast iron
Axle BearingBall bearing / Roller bearing
MountingTop plate (standard)
Wheel OptionsPU, Rubber, Nylon, Cast Iron, Steel
FinishZinc-plated / Painted
Usage Pattern2 Rigid + 2 Swivel (standard cart)

Standard rigid caster dimensions for plate-mount configuration. Overall height = wheel diameter / 2 + fork leg height + plate thickness.

Wheel Dia (mm)Tread Width (mm)Overall Height (mm)Plate Size (mm)Load (kg)
7525 – 30~9560 × 60300
10030 – 35~13080 × 60500
12535 – 40~160105 × 80800
15040 – 50~190105 × 801,200
20050 – 65~250140 × 1102,000
25060 – 75~310160 × 1303,500
30075 – 100~380180 × 1405,000

* Dimensions indicative for PU-on-Cast Iron wheel with ball bearing. Actual values vary by series. Contact Aximotion for precise dimensional drawings.

Rigid casters are used wherever straight-line stability is required, typically as the trailing (rear) pair on a 4-caster cart configuration.

Pallet Trucks

Rear fixed wheels on manual and semi-electric pallet movers for straight-line tracking.

Tool Cabinets

Workshop tool caddies and rolling workbenches requiring stable lateral positioning.

Server Racks

IT server trolleys and network cabinet bases where rack alignment is critical.

Platform Trucks

Heavy-duty flat-bed platform trucks in warehouses and freight terminals.

3,000 kg – 18,000 kg
Heavy Duty Casters

Forged steel and cast-iron casters engineered for extreme industrial loads. Kingpinless design, tapered roller bearings, and welded fork construction for longevity under continuous heavy-cycle use in foundries, steel plants, and automotive presses.

Cast Iron (Semi-Steel) Wheel

Gray cast iron wheels for heavy industrial use. Exceptional abrasion resistance, long service life, and smooth rolling under sustained loads. Tolerates oily floors, debris, and wide temperature extremes.

  • Load: 500 kg – 5,000 kg per caster
  • Wheel Diameter: 100 mm – 300 mm
  • Temperature: –45°C to +250°C
  • Bearing: roller, ball, or Delrin options
  • Resistant to oils, grease, mild chemicals
  • Ideal for factory floors and foundries
  • Low rolling resistance under load
–45°C to +250°C Up to 5,000 kg Abrasion Resistant
ParameterSpecification
Wheel MaterialGray cast iron (semi-steel)
Load Capacity500 – 5,000 kg
Wheel Diameter100 – 300 mm
Temperature Range–45°C to +250°C
Bearing OptionsRoller / Ball / Delrin
Chemical ResistanceOils, grease, mild chemicals
Floor SuitabilityConcrete, steel, oily surfaces
Floor MarkingModerate (hard tread)
FinishPaint or bare iron

Forged Steel Wheel

Maximum strength forged steel casters for extreme loads up to 18,000 kg per caster. Drop-forged construction resists fracture under shock loads. Tapered roller bearings for sustained heavy-cycle use.

  • Load: 3,000 kg – 18,000 kg per caster
  • Wheel Diameter: 200 mm – 400 mm
  • Temperature: up to +300°C
  • Tapered roller bearing standard
  • Welded heavy-duty fork construction
  • V-groove option for track/rail guidance
  • Flanged wheel option available
Up to 18,000 kg Up to +300°C Shock-Proof
ParameterSpecification
Wheel MaterialDrop-forged / Ductile steel
Load Capacity3,000 – 18,000 kg
Wheel Diameter200 – 400 mm
Temperature RangeUp to +300°C
Bearing TypeTapered roller bearing
Fork ConstructionWelded heavy-duty steel
Wheel VariantsFlat, V-groove, flanged
Impact ResistanceExcellent (forged)
MountingHeavy-duty plate or custom

Kingpinless Heavy Duty

Eliminates the central kingpin rivet — the most common failure point in standard casters. Full-race ball bearing swivel ring machined directly into the fork for longer service life and higher swivel loads.

  • No kingpin — primary failure point removed
  • Full-race annular ball bearing swivel
  • Load: 1,000 kg – 8,000 kg
  • Longer maintenance interval
  • Handles lateral (side) thrust loads
  • Ideal for AGV and automated systems
  • Swivel precision retained over life
No Kingpin AGV-Ready Up to 8,000 kg
ParameterSpecification
Swivel TypeFull-race kingpinless ring
Load Capacity1,000 – 8,000 kg
Swivel BearingAnnular ball bearing race
Axle BearingTapered roller / Precision ball
KingpinNone
Side Thrust CapacityHigh
Maintenance IntervalExtended vs kingpin type
Typical ApplicationAGVs, heavy industrial carts
Wheel OptionsPU, Cast Iron, Forged Steel

Heavy duty casters are designed for continuous use in the most demanding industrial environments where standard casters would fail prematurely.

Automotive Press Lines

Die handling carts, stamping die movers, and press-tool transport under 5,000–15,000 kg loads.

Foundry & Steel Mills

Ladle carriers, ingot transport trolleys, and casting mold handling in high-temperature areas.

AGV Systems

Kingpinless casters on automated guided vehicles for precise navigation and long service life.

Aerospace MRO

Aircraft engine stands, nacelle handling jigs, and maintenance platform bases.

Machine Shops

CNC machine base casters for repositioning lathes, machining centers, and grinding machines.

Construction Equipment

Scaffold base plates, modular construction platform movement, and heavy equipment skids.

Wash-Down · NSF · GMP
Hygienic & Stainless Steel

304 / 316 stainless steel casters for food processing, pharmaceutical manufacturing, hospital, and cleanroom environments. NSF/ANSI compliant, autoclavable variants available, sealed bearings, and antimicrobial tread options.

Stainless Steel 304 Caster

Polished 304 stainless steel fork and mounting plate. Easy to clean, corrosion-resistant, and hygienic. Dual ball swivel raceways for smooth operation. Available with total lock, wheel lock, or direction lock brake.

  • Load: 150 kg – 500 kg per caster
  • 304 SS polished finish — easy to clean
  • Dual ball-race swivel head
  • Nylon or TPR wheel (non-marking)
  • Sealed precision ball bearings
  • Total lock / directional lock available
  • Antimicrobial tread option
SS 304 Polished NSF Compliant Antimicrobial Option
ParameterSpecification
Fork MaterialStainless Steel 304
Surface FinishPolished (#4 or mirror)
Load Capacity150 – 500 kg
Wheel MaterialNylon PA / TPR rubber
Swivel BearingDual ball-race, sealed
Axle BearingSealed precision ball bearing
Brake OptionsTotal lock / Wheel lock / Dir. lock
Hygienic StandardNSF/ANSI compliant
Temp. Range–20°C to +80°C
CleanabilityExcellent — smooth weld-free surfaces

Stainless Steel 316 Marine Grade

SS 316 / 316L for aggressive chemical environments, offshore, marine, and pharmaceutical cleanroom use. Superior corrosion resistance to chlorides and saline compared to SS 304.

  • Load: 100 kg – 400 kg per caster
  • 316L SS for maximum corrosion resistance
  • Chloride and saline resistant
  • Electropolished finish available
  • GMP-compliant design for pharma
  • All-SS fasteners and hardware
  • Suitable for outdoor wash-down
SS 316L GMP-Compliant Electropolish Option
ParameterSpecification
Fork MaterialStainless Steel 316 / 316L
Corrosion RatingSuperior (vs SS 304)
Load Capacity100 – 400 kg
Surface FinishPolished or electropolished
FastenersAll SS 316 hardware
Chemical ResistanceChlorides, acids, saline
Industry StandardGMP, cGMP, FDA 21 CFR
EnvironmentPharma, marine, food, chemical

Autoclavable Casters

Withstand repeated steam sterilization cycles at 134°C / 3 bar. All materials — tread, fork, fasteners, and bearings — are rated for autoclave conditions. Critical for hospital, lab, and surgical equipment.

  • Rated to 134°C steam / 3 bar pressure
  • SS 316 fork and hardware
  • Phenolic or special thermoplastic wheel
  • No plastic components that soften
  • Sealed stainless bearings
  • Easy disassembly for inspection
  • Compatible with all sterilants
134°C Steam 3 Bar Pressure Hospital Grade
ParameterSpecification
Sterilization Temp.134°C (steam)
Sterilization PressureUp to 3 bar
Fork MaterialSS 316 (all wetted parts)
Wheel MaterialPhenolic / PEEK / Special thermoplastic
BearingSealed SS ball bearing
FastenersSS 316 fasteners only
Compatible SterilantsSteam, EtO, H₂O₂, gamma
ApplicationHospital, lab, surgical carts

Hygienic and stainless casters are engineered specifically for environments where sanitation, chemical resistance, and cleanability are non-negotiable requirements.

Food Processing

Conveyor carts, ingredient trolleys, and wash-down racks in meat, dairy, bakery, and beverage plants.

Pharmaceutical Mfg.

API transfer trolleys, bulk container (IBC) carriers, and cleanroom equipment in GMP-regulated facilities.

Surgical & Hospital

Surgical instrument trolleys, anaesthesia carts, hospital bed bases, and autoclave rack casters.

Laboratory

Reagent carts, sample trolleys, and equipment bases in research labs requiring daily cleaning.

Special Purpose
Specialty Casters

Purpose-engineered casters for challenging conditions: ESD/conductive for electronics manufacturing, high-temperature phenolic for oven and heat zones, pneumatic for rough outdoor surfaces, and shock-absorbing for fragile load protection.

ESD / Conductive Casters

Electrostatic discharge (ESD) casters for electronics manufacturing, semiconductor cleanrooms, and explosive atmosphere areas. Conductive rubber or polyurethane tread provides a controlled discharge path to ground.

  • Surface resistance: 10⁵ – 10⁸ Ω
  • Conductive or dissipative tread options
  • Conductive fork hardware
  • ATEX-compatible for explosive zones
  • Non-marking black tread standard
  • IEC 61340-5 compliant grades
  • Swivel and rigid options
10⁵–10⁸ Ω ATEX Option IEC 61340-5
ParameterSpecification
Surface Resistance10⁵ – 10⁸ Ω (dissipative)
Tread MaterialConductive rubber / ESD PU
Tread ColorBlack (carbon-loaded)
MarkingNon-marking
StandardIEC 61340-5 / EN 61340
ATEX ComplianceAvailable on request
Load Range100 – 800 kg
Fork ConductivityConductive hardware

High-Temperature Phenolic Casters

Phenolic (Bakelite) wheels handle sustained temperatures up to 180°C. Ideal for bakery ovens, industrial dryers, powder coating lines, and any application where rubber or polyurethane would melt or deform.

  • Temperature: up to +180°C continuous
  • High static load capacity
  • Low moisture absorption
  • Excellent dimensional stability
  • Smooth hard floor operation
  • Load: 300 kg – 1,500 kg per caster
  • Heat-resistant fork and hardware
Up to 180°C Bakery / Oven Up to 1,500 kg
ParameterSpecification
Wheel MaterialPhenolic resin (Bakelite)
Max. Temperature+180°C continuous
Load Capacity300 – 1,500 kg
Floor CompatibilitySmooth/concrete (hard tread)
Moisture ResistanceLow absorption
Dimensional StabilityExcellent under heat
BearingHigh-temp grease ball bearing
ApplicationsOvens, dryers, coating lines

Pneumatic (Air-Filled) Casters

Air-inflated rubber tires for rough, uneven outdoor surfaces. Superior shock absorption and vibration damping protects sensitive loads. Ideal for warehouses with dock seams, gravel yards, and outdoor equipment.

  • Load: 200 kg – 800 kg per caster
  • Tire Diameter: 150 mm – 400 mm
  • Excellent shock & vibration damping
  • Soft ride protects delicate loads
  • Handles gravel, grass, dock plates
  • Standard car/bike valve for inflation
  • Solid fill option (flat-free) available
Shock Absorbing Outdoor / Rough Up to 800 kg
ParameterSpecification
Tire TypeAir-inflated rubber (pneumatic)
Load Capacity200 – 800 kg
Tire Diameter150 – 400 mm
Tread Width50 – 120 mm
Recommended Pressure2.5 – 4 bar (application-specific)
Shock AbsorptionExcellent
Floor TypeRough, uneven, outdoor, dock plates
Flat-Free OptionFoam-filled solid (no maintenance)

Shock-Absorbing Casters

Integrated coil spring or elastomer cushion between fork and mounting plate. Absorbs vibration from uneven floors, dock plates, and lift transitions. Protects sensitive equipment, electronics, and fragile load contents.

  • Spring or elastomer shock element
  • Load: 100 kg – 2,000 kg per caster
  • Deflection: 15 – 40 mm (spring rated)
  • Reduces vibration transmission by 70–90%
  • All standard wheel materials available
  • Available with swivel or rigid base
  • Top-plate or stem mounting
Vibration Damping 15–40 mm Deflection Up to 2,000 kg
ParameterSpecification
Shock ElementCoil spring / Elastomer pad
Load Capacity100 – 2,000 kg
Spring Deflection15 – 40 mm
Vibration Reduction70 – 90%
Wheel OptionsPU, Rubber, Nylon
Swivel / RigidBoth available
MountingTop plate or stem
ApplicationElectronics transport, fragile loads

Specialty casters solve problems that standard products cannot — from ESD-safe electronics handling to outdoor terrain navigation and high-temperature oven use.

Electronics Mfg.

ESD-safe PCB transport carts, SMT line component trolleys, and semiconductor wafer carriers.

Bakery & Oven Racks

Phenolic wheels on oven trolleys, proofing rack casters, and conveyor oven entry points up to 180°C.

Outdoor / Horticultural

Pneumatic casters on nursery plant carts, garden centre trolleys, and greenhouse equipment.

AV & Broadcast

Shock-absorbing casters on camera dollies, audio equipment carts, and broadcast studio rigs.

ATEX / Hazardous Areas

ESD/conductive casters for Zone 1 and Zone 2 classified areas with explosive gas or dust risk.

Renewable Energy

Panel handling trolleys and battery system transport in solar and wind energy installations.

Technical Reference

Load Capacity Quick Reference

Use this table to quickly identify the correct duty class for your application. Formula: Total Load ÷ (No. of casters − 1) = Minimum capacity per caster.

Duty Class Load per Caster Wheel Diameter Typical Wheel Material Bearing Type Typical Application
Light Duty Up to 150 kg 50 – 100 mm TPR Rubber, Nylon Delrin / Ball bearing Office chairs, furniture, display racks
Medium Duty 150 – 500 kg 100 – 150 mm PU on Nylon, Rubber Single ball bearing Hand trolleys, hospital beds, carts
Heavy Duty 500 – 3,000 kg 150 – 250 mm PU on Cast Iron, Nylon Double ball / Roller bearing Industrial carts, rack systems, machinery
Extra Heavy 3,000 – 18,000 kg 250 – 400 mm Forged Steel, Cast Iron Tapered roller bearing Press tools, foundry, AGV, aerospace
How to Choose

Caster Selection Guide

1. Calculate Load per Caster

Total load (kg) ÷ (no. of casters − 1). Subtract one caster to account for uneven floor loading. Add 25% safety margin for dynamic/shock loads.

2. Choose Wheel Diameter

Larger diameter = easier rolling, better obstacle clearance, higher capacity. Min. recommended: 100 mm for industrial use. 150–200 mm for loads above 500 kg per caster.

3. Select Wheel Material

Match tread material to your floor type and environment. Consider temperature, chemicals, noise sensitivity, and whether floor marking is a concern.

4. Specify Bearing Type

Ball bearings for smooth, low-effort rolling. Roller bearings for heavy sustained loads. Tapered roller for extreme loads and shock. Sealed bearings for wet or dirty areas.

5. Confirm Mounting Type

Top plate (most industrial), threaded stem (chairs/light equipment), or hollow kingpin stem. Verify bolt-hole pattern compatibility with your equipment frame.

6. Add Brake If Required

Wheel lock for parking. Total lock (swivel + wheel) for full immobilization. Direction lock for guiding. All brake types available across the standard Aximotion range.

Need Help Selecting the Right Caster?

Share your load, floor type, and environment — our team will recommend the exact caster specification and ensure you get the correct capacity, material, and mounting configuration.

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